Q. In CNC machining, what does CNC stand for?
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A.
Computer Numerical Control
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B.
Computerized Network Control
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C.
Controlled Numerical Calculation
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D.
Computerized Numerical Command
Solution
CNC stands for Computer Numerical Control, which is a method used to control machine tools via a computer.
Correct Answer:
A
— Computer Numerical Control
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Q. In which casting process is the mold made from a mixture of sand and a binding agent?
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A.
Shell molding
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B.
Green sand casting
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C.
Lost foam casting
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D.
Centrifugal casting
Solution
Green sand casting uses a mixture of sand and a binding agent to create the mold.
Correct Answer:
B
— Green sand casting
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Q. In which forming process is a material deformed by compressive forces?
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A.
Bending
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B.
Drawing
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C.
Forging
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D.
Stamping
Solution
Forging involves deforming a material by applying compressive forces.
Correct Answer:
C
— Forging
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Q. In which process are materials typically joined using heat and pressure?
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A.
Casting
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B.
Welding
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C.
Milling
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D.
Additive Manufacturing
Solution
Welding is a joining process that uses heat and pressure to fuse materials together.
Correct Answer:
B
— Welding
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Q. In which welding process is a filler material fed into the weld pool?
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A.
TIG welding
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B.
MIG welding
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C.
Oxy-fuel welding
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D.
Spot welding
Solution
MIG welding (Metal Inert Gas) involves feeding a continuous filler wire into the weld pool.
Correct Answer:
B
— MIG welding
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Q. What does CNC stand for in manufacturing?
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A.
Computer Numerical Control
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B.
Computerized Network Control
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C.
Controlled Numerical Computing
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D.
Computerized Nonlinear Control
Solution
CNC stands for Computer Numerical Control, which refers to the automated control of machining tools via computer.
Correct Answer:
A
— Computer Numerical Control
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Q. What is a common characteristic of the bending process?
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A.
Material is melted and poured
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B.
Material is stretched and thinned
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C.
Material is bent around a specific radius
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D.
Material is layered on top of each other
Solution
In the bending process, material is bent around a specific radius.
Correct Answer:
C
— Material is bent around a specific radius
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Q. What is a common defect in casting known as shrinkage?
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A.
Excess material on the surface
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B.
Air pockets in the casting
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C.
Reduction in volume as the metal cools
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D.
Inconsistent surface finish
Solution
Shrinkage refers to the reduction in volume of the metal as it cools and solidifies, which can lead to defects.
Correct Answer:
C
— Reduction in volume as the metal cools
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Q. What is the main advantage of CNC machining?
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A.
Lower material costs
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B.
Increased precision and repeatability
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C.
Faster production times
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D.
Simpler setup process
Solution
CNC machining offers increased precision and repeatability due to its computer-controlled operations.
Correct Answer:
B
— Increased precision and repeatability
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Q. What is the main advantage of using CNC machines?
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A.
Higher labor costs
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B.
Increased manual intervention
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C.
Greater precision and repeatability
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D.
Slower production speeds
Solution
CNC machines offer greater precision and repeatability compared to manual machining processes.
Correct Answer:
C
— Greater precision and repeatability
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Q. What is the main advantage of using die casting?
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A.
Lower production costs
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B.
High dimensional accuracy
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C.
Easier to change designs
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D.
Better surface finish
Solution
Die casting provides high dimensional accuracy, making it suitable for complex shapes.
Correct Answer:
B
— High dimensional accuracy
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Q. What is the main advantage of using laser welding?
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A.
High speed and precision
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B.
Low cost
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C.
Ease of use
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D.
No need for shielding gas
Solution
Laser welding offers high speed and precision, making it suitable for intricate welds.
Correct Answer:
A
— High speed and precision
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Q. What is the main advantage of using the extrusion process?
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A.
High precision in dimensions
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B.
Ability to create complex cross-sections
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C.
Low material waste
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D.
Fast production rates
Solution
The main advantage of extrusion is the ability to create complex cross-sections.
Correct Answer:
B
— Ability to create complex cross-sections
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Q. What is the main disadvantage of casting?
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A.
High material waste
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B.
Limited to simple shapes
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C.
Long lead times
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D.
Potential for defects like porosity
Solution
Casting can lead to defects such as porosity, which can compromise the integrity of the final product.
Correct Answer:
D
— Potential for defects like porosity
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Q. What is the main disadvantage of sand casting?
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A.
High production speed
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B.
Limited to small parts
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C.
Poor surface finish
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D.
High material waste
Solution
Sand casting typically results in a poor surface finish compared to other casting methods.
Correct Answer:
C
— Poor surface finish
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Q. What is the main disadvantage of the forming process?
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A.
High material waste
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B.
Limited to certain materials
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C.
Requires high energy input
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D.
Slow production rates
Solution
The main disadvantage of the forming process is that it can be limited to certain materials.
Correct Answer:
B
— Limited to certain materials
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Q. What is the main disadvantage of traditional machining methods?
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A.
High precision
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B.
Material waste
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C.
Low production speed
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D.
Versatility
Solution
Traditional machining methods often result in significant material waste due to the removal of excess material.
Correct Answer:
B
— Material waste
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Q. What is the primary material removal mechanism in machining?
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A.
Melting
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B.
Deformation
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C.
Cutting
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D.
Joining
Solution
The primary material removal mechanism in machining is cutting, where a cutting tool removes material from the workpiece.
Correct Answer:
C
— Cutting
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Q. What is the primary material used in additive manufacturing?
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A.
Metal
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B.
Plastic
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C.
Ceramic
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D.
Composite
Solution
Plastic is one of the primary materials used in additive manufacturing, especially in processes like FDM (Fused Deposition Modeling).
Correct Answer:
B
— Plastic
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Q. What is the primary purpose of a mold in casting?
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A.
To shape the molten material
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B.
To cool the material
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C.
To add color to the material
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D.
To remove impurities
Solution
A mold is used to shape the molten material into the desired form as it solidifies.
Correct Answer:
A
— To shape the molten material
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Q. What is the primary purpose of casting in manufacturing?
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A.
To shape materials using heat and pressure
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B.
To create complex shapes by pouring liquid metal into a mold
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C.
To join two or more materials together
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D.
To remove material from a solid block
Solution
Casting involves pouring liquid metal into a mold to create complex shapes, making it ideal for producing intricate parts.
Correct Answer:
B
— To create complex shapes by pouring liquid metal into a mold
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Q. What is the primary purpose of machining in manufacturing?
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A.
To shape materials using heat
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B.
To remove material to achieve desired dimensions
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C.
To join two or more parts together
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D.
To create a part layer by layer
Solution
Machining primarily involves removing material from a workpiece to achieve the desired dimensions and surface finish.
Correct Answer:
B
— To remove material to achieve desired dimensions
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Q. What is the primary purpose of the forming process in manufacturing?
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A.
To remove material from a workpiece
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B.
To shape materials without removing material
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C.
To join two or more materials together
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D.
To add material layer by layer
Solution
The primary purpose of the forming process is to shape materials without removing material.
Correct Answer:
B
— To shape materials without removing material
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Q. What is the primary purpose of welding in manufacturing?
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A.
To join materials together
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B.
To cut materials
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C.
To shape materials
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D.
To coat materials
Solution
Welding is primarily used to join materials, typically metals, by melting them together.
Correct Answer:
A
— To join materials together
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Q. What is the primary shielding gas used in MIG welding?
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A.
Argon
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B.
Carbon dioxide
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C.
Helium
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D.
Nitrogen
Solution
Carbon dioxide is the primary shielding gas used in MIG welding, often mixed with argon.
Correct Answer:
B
— Carbon dioxide
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Q. What is the purpose of a riser in a casting mold?
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A.
To provide a pathway for molten metal
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B.
To allow for gas escape
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C.
To supply additional molten metal during solidification
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D.
To cool the metal faster
Solution
A riser is used to supply additional molten metal to the casting as it solidifies, preventing shrinkage defects.
Correct Answer:
C
— To supply additional molten metal during solidification
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Q. What is the purpose of a tool path in CNC machining?
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A.
To determine the material type
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B.
To outline the cutting tool's movement
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C.
To set the machine's temperature
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D.
To join different parts
Solution
The tool path in CNC machining outlines the movement of the cutting tool to achieve the desired shape.
Correct Answer:
B
— To outline the cutting tool's movement
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Q. What is the purpose of the die in the stamping process?
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A.
To heat the material
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B.
To shape the material
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C.
To cool the material
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D.
To join materials
Solution
The die in the stamping process is used to shape the material.
Correct Answer:
B
— To shape the material
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Q. What is the term for the process of pouring molten metal into a mold?
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A.
Casting
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B.
Forging
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C.
Welding
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D.
Machining
Solution
The process of pouring molten metal into a mold is known as casting.
Correct Answer:
A
— Casting
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Q. What type of welding is typically used for joining thin sheets of metal?
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A.
MIG welding
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B.
TIG welding
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C.
Spot welding
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D.
Submerged arc welding
Solution
Spot welding is commonly used for joining thin sheets of metal, especially in automotive manufacturing.
Correct Answer:
C
— Spot welding
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